Injection Moulds - Custom services

ENGINEERING & PRODUCT DESIGN

Our Engineers who works for you and with you, can develop customized concepts according to your needs, they will prepare feasibility studies for each separate project in order to identify the advantages of various different solutions.
The layout and design work is carried out with highperformance 3D-CAD/CAM systems by Siemens NX and also Solid Edge. They are also fully familiar with special engineering task such as filling simulations and finite element calculations using Moldex 3D software.

IN HOUSE PRODUCTION

CNC Milling and Jigboring machines

• 1 Milling machine 5-axis DMF 260|7  2600x700x700m / 10000rpm
• 1 Milling machine 5-axis DMF 200|8  2000x800x850mm  / 15000rpm
• 1  Jigboring 3-Axis YASDA YBM950V 900x500x350mmm / 24000rpm + Erowa Easy
• 1 Vertical machining 3-axis Makino V-55  900x500x450mm / 30000rpm
• 1 Vertical machining 3-axis Makino V-33  600x400x350mm / 30000rpm + Erowa Compact
• 1 CNC Lathe OKUMA LB300  Ø300x500
• 1 CNC Lathe OKUMA LB10    Ø150x300

• 1 Die-Sinking SODICK AG60L 600x420x370mm + Robot Erowa
• 1 Die-Sinking  AGIECHARMILLE FORM P350 400x300x350mm
• 1 Die-Sinking AGIECHARMILLE FORM 2000 VHP 400x300x350mm + Robot Erowa
• 1 Wire cutting AGIE AC CHALLENGE V2  350x250x250mm
• 1 Wire cutting AGIE PROGRESS FOCUS 2 350x250x250mm

• 1 Jig Grinding HAUSER S50 CNC 31 900x600x500mm
• 1 Grinding machine STUDER S30 leanPRO ø350x1000mm
• 1 Surface grinding HIDROPRECIS TP 55 1200x500x450mm
• 1 Surface grinding OKAMOTO ACC 63SP 600x300x250mm
• 2 Surface grinding JUNG JF 525 600x200x300mm
• 2 Surface grinding JUNG HF 50 450x200x150mm

QUALITY DEPARTMENT

During injection mould manufacturing time, our quality department assures the steel dimensions of every sampling step to meet you requirements, in terms of final piece performance and process consistency. On the other hand, our quality team also measures the final parts produced during the mould trials providing you with the full dimensional report, using the most advanced and updated CMM and quick vision equipment.

• 1 TriDi contact+vision HEXAGON OPTIV M EPS 6.6.4 (DUAL Z) Software PCDMIS
• 1 TriDi contact HEXAGON DEA GLOBAL PERFORMANCE 7.10.7  Software PCDMIS
• 1 TriDi contact HEXAGON DEA GLOBAL PERFORMANCE 5.7.5  Software PCDMIS
• 1 TriDi vision MITUTOYO QUICK VISION 3D Software QVPACK
• 1 TriDi contact MITUTOYO ARES  7.7. 5 Software M-COSMOS
• 4 Height measuring DIGIMAR MAHR (816K) Software MAHR 

INJECTION MOULDS TRIALS

In order to improve the performance of the mold and obtain the minimum cycle time, many resources are devoted to research and development, such as the improvement of hot runners, cooling circuits, or the choice of materials and adequate surface treatment.

At the customer's request, and thanks to our state-of-the-art machinery, we are able to produce pre-series which allow us to control the mols performance for a longer period of time.

At our technological center, we test all molds and carry out the set up.

The high quality of our machines, as well as a comprehensive cooling system, enable us to thorouglhly verify all injection parameters, work cycles,... agreed with the customer.

SPECIAL PROJECTS

Our facilities are prepared to rapidly receive and adapt an injection machine, and peripheral robots provided by our customer, in order to put the mold and the production process ready.

The company's philosophy is based on offering our customers integral solutions with automated processes, in order to optimize the production system and meet their needs.